Brushless motor motor automatic locking screw machine staff pre-training what are the contents?
Brushless motor motor automatic locking screw machine staff pre-job training is designed to allow employees to fully understand the equipment, master the operating skills to ensure normal production. The following is the detailed training content:
First, the basic knowledge of equipment
1, the working principle of the explanation
In-depth analysis of the working principle of the brushless motor, including the stator winding to generate a rotating magnetic field, driving the rotor permanent magnet rotation process.
Introduce how the automatic screwdriver precisely controls the brushless motor through the control system to realize the automatic feeding, picking and locking operation of screws.
2、Introduction of equipment structure
Show the overall appearance of the screw locking machine, introduce the components in detail, such as screw feeding system, locking actuator, electrical control system, operation panel and so on.
Explain the function of each component and the collaboration between each other, so that employees understand the workflow of the equipment.
Second, operation skill training
1、Preparation before starting the machine
Teach the employees to check whether the appearance of the equipment is damaged, whether the connection parts are firm, and whether the screw feeding system is blocked by foreign matter.
Instruct the staff to connect the power correctly, turn on the equipment, observe the self-test process and indicator status of the equipment.
2、Parameter setting and adjustment
Demonstrate how to set the key parameters of screw locking on the operation panel, such as torque, speed, locking depth, feeding time, etc..
Explain the requirements of different specifications of screws and different workpiece parameters, so that employees can learn to adjust the parameters according to the actual situation.
3、Operation process demonstration
In accordance with the standard operating procedures, a complete screw locking demonstration, including loading, positioning, locking, discharging and other links.
Emphasize the operating points and precautions for each step, such as how to correctly place the workpiece, how to ensure accurate feeding of screws and so on.
4、Common Problems
Simulate common operational problems, such as screw jamming, batch mouth wear, equipment alarms, etc., so that employees learn to identify the problem and master the corresponding solution.
Teach employees how to stop the equipment in a timely manner when encountering problems to avoid causing greater damage.
Third, the protection of standardized education
1、Electrical protection
Emphasize the dangers of the electrical system of the equipment, explain the hazards of electric shock and preventive measures.
Teach employees how to properly use electrical protective equipment, such as insulated gloves and insulated shoes.
Provide that when repairing and maintaining the equipment, the power supply must be cut off first to avoid electrified operation.
2、Mechanical protection
Remind employees to pay attention to the moving parts of the equipment, such as drive belts, screws, guide rails, etc., and strictly prohibit touching these parts when the equipment is running.
Explain the risks of mechanical injuries that may occur during the operation of the equipment, such as pinch injuries, collision injuries, etc., and teach the corresponding prevention methods.
Require employees to maintain a normal distance when the equipment is in operation and avoid approaching dangerous areas.
3、Fire protection
Introduce the possible fire hazards of the equipment, such as electrical short circuit, motor overheating, etc.
Teach employees how to properly use fire extinguishers and other firefighting equipment, as well as emergency measures in the event of a fire.
Emphasize keeping the work area tidy and avoiding the accumulation of flammable items.
IV. Maintenance Knowledge
1、Daily cleaning and inspection
Instruct employees to clean the equipment at the end of each day's work, including cleaning the screw feeding system, wiping the surface of the equipment, and clearing away dust and debris.
Teach employees to perform simple checks on the equipment during daily use, such as checking the tightness of the screws, the connection of the electrical wiring, and so on.
2、Regular maintenance program
Introduce the regular maintenance program of the equipment, including weekly, monthly and quarterly maintenance projects.
Explain in detail the specific content and operation methods of each maintenance program, such as replacing wearing parts, lubricating moving parts, calibrating equipment parameters, etc..
3、Maintenance records and reports
Require employees to make a good record of equipment maintenance, including maintenance time, maintenance content, replacement parts and so on.
Teach employees how to report abnormalities and maintenance needs of equipment in a timely manner, so as to arrange for timely repair and maintenance.
V. Quality Management Awareness
1、Quality standard explanation
Clarify the quality standards of screw locking and payment, such as the tightening degree of screws, verticality, appearance quality.
Show samples of qualified and unqualified products, so that employees intuitively understand the quality differences.
2、Quality control methods
Teach employees how to carry out quality control in the process of operation, such as by observing the feeding of screws, the sound and feel when locking to determine the quality of locking.
Emphasize the importance of the first piece of inspection and inspection, require employees to start production of each batch of products in the first piece of inspection, regular inspection in the production process.
3、Quality problems
Explain the handling process when quality problems are found, require employees to report quality problems in a timely manner, and assist in the analysis of causes and solutions.
Emphasize the importance of quality awareness, encourage employees to actively participate in quality management, and jointly improve product quality.
※ If you need help, please contact the technical specialist of Xinhui Electromechanical Equipment Co., Ltd. through the page chat tool for help.
