How to maintain the brushless motor motor motor automatic stator rotor assembly machine?
Brushless motor motor automatic stator-rotor assembly machine maintenance is crucial to its performance, accuracy, life and performance, the following mechanical, electrical, software and working environment for you to detail the maintenance methods:
First, the mechanical part
1、Daily inspection and cleaning
Before each start, carefully check the appearance of the equipment to see if there are loose screws, nuts and other connectors, if loose need to be tightened in a timely manner to prevent vibration in the process of operation due to displacement or damage to the components.
Clear off the dust, debris and oil on the surface of the equipment, these impurities may enter the moving parts, accelerate wear and tear or affect the normal operation of the equipment. You can use a clean rag to wipe, for stubborn oil, you can use the appropriate amount of cleaner to clean, but be careful to avoid cleaner into the electrical components.
2、Lubrication maintenance
In accordance with the requirements of the equipment manual, regularly add lubricant or grease for each lubrication point. For example, transmission chains, guide rails, screws and other parts need to be lubricated regularly to reduce frictional resistance and improve the precision of movement and the service life of the components.
Check the oil level and quality of the lubricant, if the oil level is found to be too low, it should be added in time; if the oil quality is poor, impurities or discoloration, the lubricant should be replaced in time.
3、Component wear check
Regularly check the tension and wear of the belt and chain. If the belt or chain is too loose, it will lead to a decline in transmission efficiency, and even slippage; if it is too tight, it will increase the wear and tear of the parts. If the wear is serious, it should be replaced in time.
Check the wear and tear of the molds, fixtures and other wear parts to ensure that their positioning accuracy and clamping force meet the requirements. If the wear is found to exceed the specified range, it should be repaired or replaced in time.
Second, the electrical part
1、Daily inspection
Check the electrical components in the electrical control cabinet every day to see if there is any loosening, heating, burning and other abnormal phenomena. If you find obvious traces of overheating on the surface of the components or smell burning odor, you should immediately stop the machine to check, find out the cause of the failure and repair.
Check whether the connection of wires and cables is firm, with or without breakage, aging and other problems. For loose connection parts, tighten them in time; for broken or aging wires and cables, replace them in time to prevent leakage and short-circuit accidents.
2、Electrical performance testing
Regularly use professional electrical testing equipment, such as multimeter, insulation resistance meter, etc., to detect the performance parameters of the motor, drive, sensors and other electrical components. For example, test the insulation resistance of the motor to ensure good insulation performance; test the output signal of the sensor to ensure its accuracy and reliability.
Functional testing of the electrical control system to check whether the various control functions are normal, such as starting, stopping, speed regulation, positioning and other functions. If abnormalities are found, debugging and repair should be carried out in a timely manner.
3, lightning and grounding checks
Before the thunderstorm season, check whether the lightning protection device of the equipment is intact and whether the grounding is reliable. Good lightning protection and grounding measures can effectively protect the equipment from lightning strikes and static electricity to ensure the normal operation of the equipment.
Third, the software part
1、System backup
Regularly back up the control software and parameters of the equipment to prevent data loss due to software failure, misoperation or other reasons. Backup data should be stored in a reliable place, such as external hard disk, U disk or cloud server.
2. Software Updates
Pay attention to the software update information released by the device manufacturer and update the software version in time. Software updates usually fix known vulnerabilities, improve system stability and performance, and may add some new features.
3、Virus protection
In the device's control system to install reliable antivirus software and firewalls, regular virus scanning and protection of the system. Avoid using unauthorized mobile storage devices in the control system of the equipment to prevent the invasion of viruses and malware.
Fourth, the working environment maintenance
1, temperature and humidity control
Keep the temperature and humidity of the working environment of the equipment within the appropriate range. Too high a temperature will affect the performance and life of electrical components, too low a temperature may lead to increased viscosity of the lubricant, affecting the normal operation of the equipment; too high a humidity is likely to cause short-circuiting of the electrical components moisture, too low a humidity may produce static electricity. In general, the working temperature of the equipment should be controlled between 10 ℃ - 40 ℃, relative humidity should be controlled between 30% - 80%.
2, dust and ventilation
Keep the workplace clean and sanitary, reduce the accumulation of dust. Air filtration equipment can be installed to filter the air into the work area to reduce the dust content in the air.
Ensure that the equipment is well ventilated to ensure that electrical control cabinets and motors and other heat-generating components can dissipate heat in a timely manner. Regularly clean the vents and cooling fans to prevent dust blockage affecting the cooling effect.
If you still can't solve the equipment failure through the above ways and means, please contact Xinhui electromechanical technical specialists through the page chat tool to seek help.
