Brushless motor motor automatic stator rotor assembly machine staff pre-work training content?
Brushless motor motor automatic stator rotor assembly machine staff pre-employment training is to ensure that employees can operate the equipment is an important part of the normal operation. Training content to cover equipment operation, maintenance and other aspects, the following for you in detail:
First, the basic knowledge of equipment training
1, the principle and structure of the equipment
Detailed explanation of brushless motor motor automatic stator-rotor assembly machine's working principle, including motor drive, transmission system, control system, how to work together to complete the stator and rotor assembly process.
Introduce the overall structure of the equipment, such as the mechanical part of the frame, guide rail, fixture, electrical part of the control cabinet, sensors, motor drive, etc., so that employees have a complete understanding of the equipment.
2、Equipment technical parameters
Explain the main technical parameters of the equipment, such as fitting accuracy, press fitting force, working speed, applicable stator and rotor specifications. Make the staff understand the performance range of the equipment, so that in the operation process according to the actual demand for reasonable adjustment.
Second, operation skill training
1、Operating interface and control panel
Train employees to familiarize themselves with the operation interface and control panel of the equipment, including the functions and uses of various buttons, switches, and displays. For example, how to start and stop the equipment, how to set parameters, how to view the status of the equipment.
Carry out practical operation demonstration to let employees operate by hand and familiarize themselves with the operation process and steps until they can use the operation interface and control panel skillfully and accurately.
2、Equipment operation process
Explain the normal operation process of the equipment, from the inspection and preparation work before the equipment is started, to the loading of the stator and rotor, monitoring and adjusting the parameters in the process of assembly, to the discharging of the material and shutdown of the equipment after the completion of the assembly and other links.
Through actual cases and simulation operations, the staff can master the correct operation methods to avoid equipment failure or product quality problems caused by improper operation.
3、Common troubleshooting
Introduce the common failures that may occur during the operation of the equipment, such as sensor failure, motor failure, mechanical jamming, etc., and explain the corresponding fault performance and judgment methods.
Train employees on emergency measures for different faults, such as how to carry out simple troubleshooting, how to take temporary measures to avoid the expansion of the fault. At the same time, employees are told to report to their superiors and professional maintenance personnel when encountering complex faults.
Third, the protection of standardized training
1、Equipment protection precautions
Emphasize the protection precautions during the operation of the equipment, such as strictly prohibit cleaning, maintenance and adjustment during the operation of the equipment; prohibit touching the moving parts, electrical components and so on.
Explain the role and use of the protective devices of the equipment, such as doors, light curtain sensors, etc., and require employees to ensure the normal operation of the protective devices during operation.
2、Use of personal protective equipment
Train employees to use personal protective equipment correctly, such as protective glasses, protective gloves and so on. Explain the applicable scenarios and wearing methods of different protective equipment, and improve employees' awareness of protection.
3、Fire protection knowledge
Introduce the knowledge of fire protection in the working area where the equipment is located, including the types of fire extinguishers, how to use them and where to store them; the location of fire escapes and evacuation routes. Organize fire drills for employees to improve their emergency handling ability in case of fire and other emergencies.
IV. Quality Control Training
1、Product quality standard
Clarify the quality standard of brushless motor stator-rotor assembly products, including the requirements of key indexes such as assembly precision, concentricity and press-fit force. Let employees understand the important impact of product quality on motor performance and establish quality awareness.
2、Quality inspection methods
Train employees to use a variety of quality inspection tools and equipment, such as micrometers, percent gauges, pressure sensors, etc., to carry out quality inspection of the assembled products. Explain the testing methods and testing process to ensure that employees can accurately determine whether the product meets the quality standards.
3、Quality Problem Handling
Explain how to deal with quality problems found in the production process, such as how to isolate the product, how to record the quality problem information, how to feedback to the relevant departments. Emphasize the importance of timely handling of quality problems to avoid unqualified products into the next process.
V. Maintenance Training
1、Routine maintenance
Train employees in the daily maintenance of equipment, such as equipment cleaning, lubrication, fastening and so on. Explain the maintenance cycle and methods, so that employees develop the habit of regular maintenance of equipment to extend the service life of the equipment.
2、Periodic maintenance
Introduce the regular maintenance of equipment and requirements, such as regular maintenance of equipment, replacement of parts and components. Let employees understand the importance of regular maintenance, as well as their own responsibilities and tasks in regular maintenance work.
※ If you need help, please contact the technical specialist of Xinhui Electromechanical Equipment Co., Ltd. through the page chat tool for help.
