Equipment required for the production of conventional motors

Motors are ubiquitous in both production and daily life: from small devices like electric toothbrushes, drone models, handheld fans, hair dryers, and power tools, to larger applications such as water pumps and stepper servo motors. How are motors manufactured, and what equipment is required for their production?

Currently, motor production can be done using fully automated production lines or segmented assembly methods. The specific approach chosen primarily depends on the manufacturer's scale and financial capabilities — customizing a motor production line is not inexpensive, typically requiring tens of millions or even hundreds of millions of yuan.

From a conventional production process perspective, motor manufacturing primarily involves the following equipment and processes:

Rotor production and assembly: Equipment required includes core machines, winding machines, spot welding machines, dispensing machines, baking machines, fan blade machines, balancing machines, precision turning machines, testing systems, intercalation machines, and rotor unloading machines;

Large housing assembly: Includes large housing feeding machines, stone magnet machines, dispensing machines, baking machines, and bearing machines;

Small housing assembly: This includes processes such as feeding and positioning of small housings, bearing assembly, carbon brush frame installation, brush insertion, and rivet pressing, along with配套 equipment;

Motor final assembly: This involves first assembling the rotor, large housing, and small housing, followed by the assembly of motor components;

Motor component assembly: Assembly of components such as gearboxes, worms, and magnetic shield rings.

Shenzhen Xinhui Mechanical & Electrical Equipment Co., Ltd. specializes in customized motor production line services, offering complete motor production line assembly solutions as well as semi-automated production lines for rotors, end caps, and housings. Its products are widely applied in industries such as automotive parts, home appliances, power tools, medical equipment, and electric toys.