What is the debugging method of automatic coil winding machine? How to set the parameters

Automatic winding machine not only has precise mechanical components, but also has a powerful electrical control system, which integrates electrical control, sensing technology, mechanical transmission, pneumatic devices and other components, compared with other processing equipment, debugging method is more delicate and complex, for the debugging technicians will be more demanding.

The following debugging methods can be applied to the common winding process of coils with bobbins, mainly for the winding position, enameled wire specifications and winding width of the three important winding parameters.

1. How to set the starting position of the coil

The starting position is the starting point of the winding, this position has a close relationship with the coil head and coil type, usually through the measurement function of the equipment control system to measure the value of the starting position of the relevant winding, of course, the operator can also use manual measurement to measure the fixed point as a reference to measure the use of rulers, please measure and pay attention to the direction of the coil winding when you set the point.

2. Enameled wire specification setting

Ordinary enameled wires have different wire diameters, whether the wire gauge is set correctly or not will directly affect the winding effect. Enameled wire made of different materials requires different wire calibration. Copper wire is not easy to pull thin, the correction value increases about 0.02; aluminum wire after winding equipment and wire through the tension of the device is easy to stretch, correction value 0.02-0.2 square.

3. Setting of winding width

The winding width is the distance from the starting position of the winding to the end of the winding. Usually the value directly reflects the winding length of the skeleton, must be considered due to the slight deformation of the skeleton used on the winding width of the impact of the winding width should be the minimum value of the integrated measurement method.

The above is the automatic winding machine debugging methods, debugging to be careful to ensure that the machine is stable and reliable, with a pleasant machine!