Differences between ordinary winding machines and precision arranging machine equipment in motor manufacturing

In the field of motor manufacturing, the winding and wiring technology is crucial. Among them, according to the product precision requirements of the winding and wire arrangement equipment is divided into ordinary winding equipment and precision wire arrangement equipment, the two in the performance, scope of application and manufacturing process and other aspects of the difference. Ordinary winding equipment structure is relatively simple, mainly contains winding machine, winding mold and control system. By adjusting the parameters of the winding mold to achieve wire winding, suitable for wire diameter and precision requirements of the product is not high. While the structure of precision wire arrangement equipment is more complex, mainly includes wire arrangement machine, wire arrangement mold, control system and visual inspection system. Precise control of the movement of the wire mold, so as to achieve the precision arrangement of the wire, applicable to smaller wire diameter and higher precision requirements of the product.

First, the difference in precision: ordinary winding equipment is usually in the precise control of the number of turns of wire winding there are some difficulties, there may be uneven winding, spacing inconsistency and other problems. In the winding process, the control of the wire diameter is not precise enough and is prone to deviation. While the precision arranging equipment has a very high control accuracy for the number of turns, with the help of high-precision counting sensors and intelligent control system, it can accurately control the position and spacing of each winding to ensure the neatness and consistency of the winding. For fine or coarse wires, it can also realize high-precision and accurate row of wires, which makes the quality of the product more reliable.

Second, speed comparison: for some simple structure, fewer turns, not high precision requirements for wiring products, ordinary winding speed advantage is more obvious. In contrast, the precision winding equipment is more suitable for the winding of complex products, although its speed is not as fast as ordinary winding equipment in the winding of simple products, but it relies on advanced control systems and precision mechanical structure, to ensure high precision at the same time, to achieve a more substantial speed of winding, to complete the winding task in a relatively stable state. Because of its excellent stability and reliability, Xinhui precision winding equipment has become a must for many high-end manufacturing areas.

Third, the degree of automation: the degree of automation of ordinary winding equipment may be relatively low, often requiring a certain degree of manual intervention and adjustment. For example, when replacing the bobbin or adjusting the winding parameters, the operator may need to be manually operated. Precision wiring equipment, on the other hand, typically has a high degree of automation. It can realize automatic detection, automatic adjustment and automatic error correction through advanced sensors and control systems. This not only improves production efficiency, but also reduces the impact of human factors on product quality.

With the improvement of precision and efficiency requirements in the motor manufacturing industry, there is a big difference between ordinary winding and precision lining equipment in terms of structure, performance and manufacturing process. Enterprises in the choice of equipment, should be based on product precision, production efficiency and other needs for reasonable selection.