Maintenance and Care of Motor Winding Machines

Shenzhen Xinhui Electromechanical Equipment Co., Ltd., a professional manufacturer with 25 years of deep expertise in the motor equipment sector, leverages extensive industry experience and stringent quality control to provide customers with comprehensive motor production equipment solutions.

I. Daily Inspection of Winding Machines: The Foundation for Stable Operation

Xinhui Electromechanical believes that daily inspections and standardized operation are crucial for ensuring the normal functioning of winding machines. The following key steps must be implemented:

1. Establish an Equipment Management Manual: Systematically record the daily operation status, malfunctions, and resolution outcomes of the winding machine. This facilitates subsequent traceability and review, providing data support for equipment maintenance.

2. Pre-Startup Basic Checks:

•  Clean the workbench, wire guide rails, and all major sliding surfaces to ensure no obstructions, tool residues, or contaminants remain. After cleaning, perform wiping and lubrication maintenance;

•  Inspect the equipment's moving mechanisms. If new scratches, grinding damage, or collision marks are found, immediately notify the equipment technician to jointly analyze whether they were caused by a fault and fully document the inspection results.

II. Daily Maintenance of Winding Machines: Key Measures to Extend Equipment Lifespan

Daily maintenance must comprehensively cover core components, with specific requirements as follows:

1. Protective Devices and Power System Inspection: Verify that protective devices, power switches, and limit switches are complete, undamaged, and free of looseness or breakage to eliminate potential hazards;

2. Electrical System Inspection: Confirm electrical distribution boxes are closed, doors securely fastened, and grounding connections intact to prevent electrical faults from affecting operation;

3. Accessory and Idle Run Testing:

•  Inspect accessories including guide wheels, felt clamps, payers, and ceramic components to ensure completeness, integrity, and precise installation;

•  Conduct idle run tests to observe operational smoothness, identify abnormal noises or stuttering, and promptly address potential issues.

III. Winding Machine Operational Standards: Core Requirements for Minimizing Equipment Wear

While daily inspections and maintenance require meticulous execution, they effectively assess equipment condition and prevent failures proactively. If no abnormalities are detected, the machine may be started for winding operations. Operators must adhere to the following standards:

1. Strictly follow equipment operating procedures to prevent damage from improper actions (e.g., unauthorized parameter adjustments, forceful operation of components);

2. Maintain full focus during operation. Refrain from non-production activities (e.g., leaving the workstation without authorization, tampering with non-operational components) to ensure the equipment remains in a standardized operational state at all times.