Manual Double-Flyer Wire Winding Machine

Dimensions (LxWxH): 1000*720*1500mm

Equipment Weight (kg): Approx. 400kg

Air Supply (MPa): 0.4-0.7MPa

Input Voltage (V): 220V±10%, 50/60Hz

Input Power (kW): 2.0kW

Appearance: Off-white RAL 9003

Process Flow of Manual Dual-Flyer Winding Machine:

1. Workpiece Preparation and Loading:

l The operator places the workpiece to be wound (e.g., motor rotor) at the designated position (manual loading).

2. Automatic Positioning and Slot Alignment:

l The machine positions the rotor using sensors and positioning devices to ensure accurate winding location.

l For motor rotors, this step typically includes automatic slot alignment, where the winding head is positioned to match the rotor's slot openings.

3. Pneumatic Retraction into Winding Position:

After positioning, a pneumatic device (e.g., cylinder) automatically retracts the workpiece into the winding position, preparing for the winding process.

4. Automatic Winding:

l The winding head (typically a dual-flyer structure) automatically performs winding according to preset programs and parameters, driven by a servo motor or stepper motor.

l The dual-flyer structure enables simultaneous winding from two directions, enhancing winding efficiency.

5. Positioning and Hooking:

l During winding, the rotor may require multiple repositionings to complete winding in different slots.

l After winding is complete, the machine automatically hooks the winding head to secure the wound coil.

6. Manual Workpiece Removal:

l Following winding completion, the workpiece can then be manually removed.

① This machine is designed for winding rotor coils in even-pole motors;

② Automatically completes winding, hooking, and snapping broken wires with high winding speed;

③ Enables rapid changeover of winding dies and fixtures;

④ Supports multiple hook winding methods;

⑤ Equipped with three 0.75KW Panasonic servo motors from Japan and a Mitsubishi PLC control system. Features stable program operation, comprehensive interlock protection, coordinated and reliable actions, high efficiency, and multiple functions.

⑥ Pneumatic components: AirTac from Taiwan;

⑦ Automated production equipment with manual loading/unloading and integrated wire-cutting function.

⑧ Electronic tensioner.

This machine is designed for winding hook-type commutators on various micro-motor rotors. It employs a dual-flyer simultaneous winding method for excellent balance. Featuring manual loading and unloading, it offers cost-effective operation ideal for prototyping or small-batch production. Height adjustment for long and short rotors is simple to set, while hook angle conversion is convenient. Universal clamping accommodates both long and short rotors with easy conversion. Rapid changeover of winding dies and fixtures is facilitated.