Assembly machine for large magnetic plates for brushed motors

Product specifications and scope: Subject to the product supplied by the customer

Body length: 3.62 m (subject to the equipment)

Body width: 2.4 m (subject to the equipment)

Body height: 1.85 m (subject to the equipment)

Power supply: 220 V

Compressed air: 0.5–0.7 MPa

Communication system: Utilises transmission cables, touchscreens, signal cables and network cables

User-friendly operation, equipped with a Dorgon switch detection device to ensure stable and reliable performance

The process of automatic assembly equipment for magnetic magnet automatic assembly machine  is a highly automated production process designed to improve the efficiency and quality of magnetic tile production. The following are the detailed steps of the process:

1.Automatic steel cylinder loading:

● The automated system loads the steel cylinder to the designated position, ready for the subsequent assembly process.

2、Positioning and inspection:

●The steel cylinder is accurately positioned by the positioning device to ensure its accuracy in the assembly process.

●The inspection system checks the size and shape of the cylinder to ensure that it meets the production standards.

3.Steel cylinder fixing:

● The steel cylinder is fixed in the mold by the mechanical device, ready for dispensing and tile installation.

4、Magnet tile mechanism downward dispensing:

●Automatic control system guides the tile mechanism to descend over the steel cylinder.

●The dispensing system precisely dispenses glue inside the steel cylinder, ready for tile fixing.

5、Magnet tile installation:

●The magnetic tile is automatically placed into the steel cylinder, and the glue will be used to fix the magnetic tile on the steel cylinder.

6、Steel sheet pressing in:

●The magnetic tile machine will automatically send the steel sheet to the designated position.

●The robot extracts the steel sheet and presses it accurately into the steel cylinder to complete the assembly of the magnetic tile and steel sheet.

7、Heating treatment:

●The assembled tile assembly is sent to the chain oven for heating to cure the glue and strengthen the adhesion between the tiles and the steel cylinder.

8、Finished products take out:

●The heated finished products are taken out from the oven by the robot, ready for the next step of magnetizing treatment.

9、Product magnetization:

●Magnetize the finished products to ensure that the tiles reach the required magnetic properties.

10、Finished product inspection:

●Quality inspection of the finished products through the automated inspection system to ensure that the products meet the quality standards.

11、Treatment of unqualified products:

●Failed products are automatically separated and put into a specific placement area for subsequent processing.

12、Qualified finished product output:

● Qualified finished products are grabbed by the robot and docked to the customer's conveyor line, ready for packaging or direct shipment.

13、Control system:

●The whole process is controlled by touch screen and PLC program control system to ensure the stability and precision of production.

14、Automation Advantage:

● The highly automated production line improves production efficiency, reduces labor costs and saves human resources, thus reducing overall production costs.

This set of automatic assembly equipment for magnetic magnet automatic assembly machine  is designed to optimize the production process throug

The overall technical solution for automatic assembly equipment for magnetic magnet automatic assembly machine  is a comprehensive automation solution designed to improve the efficiency, quality and consistency of magnetic tile production. The following is a detailed description of the technical program:

1、Automated loading system:

Design an automated loading system for automatically placing steel cylinders to the designated position in the production line.

2、Localization and detection module:

Utilize high-precision sensors and visual inspection system to locate and inspect the steel cylinder to ensure its position is accurate.

3、Mold fixing and transfer system:

The steel cylinder is automatically placed into the mold and transferred to the next workstation by the chain assembly.

4、Magnet tile clamping and dispensing system:

The magnet tile mechanism clamps the tiles pneumatically or electrically and dispenses the glue accurately.

5、Magnet tile mounting module:

The magnetic tile is automatically placed into the steel cylinder after dispensing to ensure the precise alignment of the magnetic tile with the cylinder.

6、Steel sheet pressing-in module:

The robot automatically extracts the steel sheet and presses it precisely into the steel cylinder to assemble with the magnetic tile.

7、Heating curing system:

The assembled magnetic tile assembly is conveyed to the oven by chain for heating to cure the glue between the magnetic tile and the steel cylinder.

8、Finished product taking out and magnetizing:

The heated finished products are taken out by robot and undergo automated magnetizing process.

9、Quality inspection system:

Design an automated quality inspection system to test the finished products to ensure that the products meet the quality standards.

10、Failed products processing system:

Unqualified products are automatically separated and placed in a designated area for subsequent rework or scrap processing.

11、Qualified products output system:

Qualified finished products are automatically grabbed by the robot and docked to the customer's conveyor line, ready for subsequent packaging or direct shipment.

12、Control system:

Adopt advanced touch screen and PLC program control system to realize the automatic control of the whole production process.

13、Data acquisition and monitoring system:

Implement the data acquisition and monitoring system for collecting production data, monitoring the status of equipment, and troubleshooting.

14、safeguard protection system:

Design necessary protective measures, including emergency stop buttons, guards and access control to ensure the protection of operators.

15、Maintenance and support:

Provide all maintenance and technical support services to ensure the long-term stable operation of the equipment.

Through the implementation of this technical solution, the automatic assembly equipment for magnetic magnet automatic assembly machine  can re

This design is for an automatic assembly system for magnetic tile machines. The process involves the automatic loading, positioning and inspection of steel cylinders; the cylinders are then extracted, placed into moulds and secured, before being conveyed by a chain assembly to the next fixing station. Simultaneously, the upper clamping mechanism for the magnetic tiles descends to apply adhesive, after which the assembly is placed back into the steel cylinder and conveyed to the next station where a robotic arm picks up a steel plate and presses it into position. The assembly is then sent to a chain-type curing oven for heating; the finished product is removed by a robotic arm, The product is magnetised, and the robotic arm retrieves the finished item; non-conforming products are placed in a rejection area, whilst conforming products are transferred to the customer’s conveyor line. The entire system employs a touchscreen and PLC programme control system, offering excellent stability, a compact mechanical structure, high precision and a high degree of automation. This enhances production efficiency, reduces labour costs, conserves human resources and lowers production costs.